Mechanical Design and Manufacturing Processes in Medical Device Development

Authors

  • Mannan Mohammed St Mary’s University San Antonio, TX Author
  • Salman Kunnipurayil Northern Illinois University Author

Keywords:

Mechanical devices, Medical device development, Mechanical design, Manufacturing Processes, Biocompatibility, Prototyping, Materials selection

Abstract

Medical device development heavily relies on the manufacturing techniques and mechanical design of medical devices since it ensures safety, functionality and reliability. The whole process of development is shown in this work, including the fundamentals of design, the selection of materials, method of production, prototype, quality control, and regulation. It highlights the importance of CAD modeling, biocompatible materials and particular manufacturing techniques such as machining, injection molding and additive manufacturing. Additional concerns that the work tackles include sterilization, packaging and significant concerns like cost and regulatory complexity. It explores future trends like smart devices, use of AI, and new materials and continuous innovation to improve the ambitions of health and personalized medicine.

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Published

2026-04-17